陈杭, 张胜, 瞿海斌. 基于激光检测和多变量数据分析技术的滴丸滴制过程监控方法研究J. 药学学报, 2023, 58(10): 2914-2921. DOI: 10.16438/j.0513-4870.2023-0202
引用本文: 陈杭, 张胜, 瞿海斌. 基于激光检测和多变量数据分析技术的滴丸滴制过程监控方法研究J. 药学学报, 2023, 58(10): 2914-2921. DOI: 10.16438/j.0513-4870.2023-0202
CHEN Hang, ZHANG Sheng, QU Hai-bin. Research on monitoring method of dripping pills dripping process based on laser detection and multivariate data analysis technologyJ. Acta Pharmaceutica Sinica, 2023, 58(10): 2914-2921. DOI: 10.16438/j.0513-4870.2023-0202
Citation: CHEN Hang, ZHANG Sheng, QU Hai-bin. Research on monitoring method of dripping pills dripping process based on laser detection and multivariate data analysis technologyJ. Acta Pharmaceutica Sinica, 2023, 58(10): 2914-2921. DOI: 10.16438/j.0513-4870.2023-0202

基于激光检测和多变量数据分析技术的滴丸滴制过程监控方法研究

Research on monitoring method of dripping pills dripping process based on laser detection and multivariate data analysis technology

  • 摘要: 当前滴丸生产过程数字化、智能化水平较低, 缺乏过程监控方法, 难以有效控制滴丸的质量。因此, 本文提出了一种基于激光检测技术和多变量数据分析(multivariate data analysis, MVDA) 技术的滴丸滴制过程在线监控方法。该方法首先通过激光检测器高频采集滴丸滴制过程中下落液滴的宽度数据, 其次基于宽度数据对每个液滴选取节点并提取特征指标, 然后基于正常工艺条件下的特征数据集建立主成分分析(principal component analysis, PCA) 模型, 选择Hotelling's T2或DModX统计量判断滴制过程的液滴是否异常, 并通过主成分得分图结合K近邻(K-nearest neighbor, KNN) 算法对异常进行分类和诊断。本文以银杏叶滴丸的滴制过程为例, 考察了该方法的可行性, 结果表明所得到的模型对滴头阀门开度异常、药液温度异常、药液量异常具有较好的检测和诊断能力, 该方法可为滴丸剂的工业生产提供一定的参考。

     

    Abstract: At present, the digitalization and intelligence level of dripping pills production process is low, and there is a lack of process monitoring methods, which makes it difficult to effectively control the quality of dripping pills. Therefore, this paper proposed an online monitoring method for the dripping process of dripping pills based on laser detection technology and multivariate data analysis (MVDA) technology. Firstly, the width data of the falling droplets during the dripping process of the dripping pills were collected by the laser detector at a high frequency. Secondly, based on the width data, the nodes were selected for each droplet and the features were extracted. Then, the principal component analysis (PCA) model was established based on the feature dataset under normal process conditions, and Hotelling's T2 or DModX statistic was selected to determine whether the droplets in the dripping process were abnormal, and the abnormalities were classified and diagnosed by the principal component score map combined with K-nearest neighbor (KNN) algorithm. In this study, the feasibility of this method was investigated by taking the dripping process of Ginkgo biloba leaf dripping pills as an example. The results showed that the obtained model has good detection and diagnosis ability for abnormal valve opening, abnormal liquid temperature, and abnormal liquid volume. This method can provide some reference for the industrial production of dripping pills.

     

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