基于质量源于设计(QbD) 理念的氧化苦参碱-黄芪甲苷共载脂质体处方工艺研究
Formulation and technology of oxymatrine-astragaloside Ⅳ coloaded liposomes based on quality by design
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摘要: 本研究以“质量源于设计” (quality by design, QbD) 理念为核心, 优化氧化苦参碱-黄芪甲苷共载脂质体(oxymatrine-astragaloside Ⅳ liposomes, Om-As-Lip) 的处方工艺并对其进行放大验证。采用乙醇注入联合pH梯度法制备Om-As-Lip, 通过双重风险评估工具、Plackett-Burman设计和Box-Behnken响应面实验对其关键物料属性进行优化, 建立设计空间; 进一步考察Om-As-Lip的放大工艺, 采用单因素试验优化高压匀质的关键工艺参数, 并对其终产品进行质量评价。研究结果发现, 黄芪甲苷药脂比、胆脂比和混合磷脂比例(氢化大豆卵磷脂∶大豆卵磷脂) 是影响Om-As-Lip质量的关键材料属性, Box-Behnken设计建立的回归模型具有良好的预测性, 并确定Om-As-Lip的最佳处方为: 黄芪甲苷药脂比为1∶40, 胆脂比为1∶10, 氢化大豆卵磷脂∶大豆卵磷脂为51∶9。设计空间内的胆脂比可控制在1∶12~1∶5, 氢化大豆卵磷脂∶大豆卵磷脂比例可控制在1∶7~17∶3。Om-As-Lip高压匀质的最佳压力为600 bar, 循环次数为6次, 温度为4 ℃。基于QbD理念制备的Om-As-Lip质量评价符合预期, 建立的处方工艺稳定可行, 有望为其今后的开发应用奠定实验基础。Abstract: To optimize the formulation and technology of oxymatrine-astragaloside Ⅳ coloaded liposomes (Om-As-Lip) based on quality by design (QbD) principles, and further to verify the feasibility of its amplification process, Om-As-Lip was prepared by ethanol injection combined with pH gradient method. The critical material attributions of Om-As-Lip were evaluated by dual-risk analysis tools and Plackett-Burman design (PBD). The formulation of Om-As-Lip was further optimized with the Box-Behnken design (BBD). The design space was also established based on the contour plots of BBD. In order to further investigate the amplification process of Om-As-Lip, the critical process parameters of high-pressure homogenization (HPH) were optimized by single-factor test, and the quality of the final product was also evaluated. The results of risk analysis and PBD confirmed that the astragaloside concentration, cholesterol concentration, and phospholipid ratio (HSPC∶SPC) were the ctitical material attributes. The model established by BBD had a good predictability, and the optimized mass ratio of As to phospholipids was 1∶40, cholesterol to phospholipids was 1∶10, HSPC to SPC was 51∶9. The design space of Om-As-Lip was as follows: the ratio of cholesterol to phospholipids was 1∶12-1∶5 and HSPC to SPC was 1∶7-17∶3. The optimized high-pressure homogenization pressure was 600 bar, temperature was 4 ℃, and cycle times was 6 times for HPH-Om-As-Lip. The quality of Om-As-Lip prepared based on the QbD concept can meet the expected CQAs, and the formulation and technology established can provide a reliable experimental basis for its future development and applications.
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