郭玉凤, 王恺怡, 李楠, 冯绘敏, 谢洽桐, 肖可欣, 曾敬其, 吴志生. 面向智能制造的炼蜜工艺质量属性数字化测量与质量传递模型研究J. 药学学报, 2026, 61(2): 614-623. DOI: 10.16438/j.0513-4870.2025-0728
引用本文: 郭玉凤, 王恺怡, 李楠, 冯绘敏, 谢洽桐, 肖可欣, 曾敬其, 吴志生. 面向智能制造的炼蜜工艺质量属性数字化测量与质量传递模型研究J. 药学学报, 2026, 61(2): 614-623. DOI: 10.16438/j.0513-4870.2025-0728
GUO Yu-feng, WANG Kai-yi, LI Nan, FENG Hui-min, XIE Qia-tong, XIAO Ke-xin, ZENG Jing-qi, WU Zhi-sheng. Digital measurement and quality transfer modeling of honey refining process oriented to intelligent manufacturingJ. Acta Pharmaceutica Sinica, 2026, 61(2): 614-623. DOI: 10.16438/j.0513-4870.2025-0728
Citation: GUO Yu-feng, WANG Kai-yi, LI Nan, FENG Hui-min, XIE Qia-tong, XIAO Ke-xin, ZENG Jing-qi, WU Zhi-sheng. Digital measurement and quality transfer modeling of honey refining process oriented to intelligent manufacturingJ. Acta Pharmaceutica Sinica, 2026, 61(2): 614-623. DOI: 10.16438/j.0513-4870.2025-0728

面向智能制造的炼蜜工艺质量属性数字化测量与质量传递模型研究

Digital measurement and quality transfer modeling of honey refining process oriented to intelligent manufacturing

  • 摘要: 为推动中药制造向智能化转型, 针对炼蜜工艺长期依赖人工经验、质量属性难以量化表征、质量传递规律不明确等问题, 本研究以同仁牛黄清心丸真实世界炼蜜样品为基础, 建立了炼蜜工艺物理与化学质量属性的数字化测量体系, 并构建中试规模的质量传递模型。在物理属性方面, 采用旋转与振荡双模式参数优化策略, 确定最佳测试参数(旋转剪切速率50 s-1, 振荡剪切频率5 Hz、剪切应变50%), 建立蜂蜜流变性测量方法。化学属性方面, 基于高效液相色谱法, 建立了pH、水分、果糖、葡萄糖、蔗糖、麦芽糖及5-羟甲基糠醛(5-hydroxymethylfurfural, 5-HMF) 等指标的测量方法。进一步整合常压与减压炼蜜工艺下的984个真实数据点(涵盖11种质量属性), 构建质量传递动力学模型, 其中动力黏度(η) 与水分(S)、温度(T) 之间拟合效果显著(R2 > 0.998 3), 能够有效刻画流变性变化规律。模型结果还揭示, 低温减压工艺结合低果糖、低单糖/双糖比的蜜源可有效抑制美拉德反应。本研究实现了炼蜜质量属性的数字化测量与传递建模, 为炼蜜工艺质量控制提供技术支撑, 并为中药制造实现从经验驱动向数字驱动的转型奠定基础。

     

    Abstract: To facilitate the intelligent transformation of traditional Chinese medicine (TCM) manufacturing, this study addresses the challenges in the honey refining process—namely, the reliance on manual experience, difficulties in quantifying multi-dimensional quality attributes, and unclear quality transfer mechanisms. This study, using real-world samples from the production of Tongren Niuhuang Qingxin Pills, established a digital measurement system for physical and chemical quality attributes of the refining process and constructed a pilot-scale quality transfer model. For physical characterization, optimized parameters were determined for dual-mode rheological testing (rotation: shear rate 50 s-1; oscillation: frequency 5 Hz, strain 50%) to measure honey viscosity. For chemical attributes, a high-performance liquid chromatography (HPLC) method was developed to quantify pH, moisture, fructose, glucose, sucrose, maltose, and 5-hydroxymethylfurfural (5-HMF). Based on 984 data points from both atmospheric and vacuum refining processes, a kinetic model of quality transfer was constructed. The dynamic viscosity (η) showed strong correlations with moisture (S) and temperature (T) (R2 > 0.998 3), effectively representing the evolution of physical properties. Additionally, the chemical kinetic model indicated that vacuum refining at low temperature, combined with honey sources low in fructose and monosaccharide/disaccharide ratios, can significantly inhibit Maillard reaction rates. This study presents a systematic digital measurement and modeling framework for the honey refining process, providing technical support for process optimization and quality consistency in TCM manufacturing under the paradigm of intelligent production.

     

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